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The largest EMS in
the Silicon Valley

PCB Assembly & Manufacturing

pcb assemblySonic understands that excellence in manufacturing requires the combination of preparation, equipment and know-how. Here at Sonic our knowledge and expertise becomes an extension of your business.

We’ve got everything you need for quality PCBA, including:

Sonic is very versatile in the following processes:

  • Surface Mount Technology (paste and epoxy)
  • Intrusive reflow
  • Through hole
  • Wave/selective wave soldering
  • Press fit
  • Double/single-sided reflow processing
  • Rework and repairs (fine pitch QFP, area array packages)
  • Leaded and lead-free assembly
  • Water soluble and no-clean processes

Sonic is familiar and works with the following packaging:

  • 01005s ,BGA, uBGA, CCGA CSP and flip chip
  • 0.35mm fine pitch devices
  • Mictor connectors and fine pitch high-pin count press fit connectors
  • Via-in-Pad
  • Multi-layered PC board (24 layers)
  • Various PCB surface finishes (HASL, ENIG, IS, OSP)

Test Verification and Capabilities

Sonic’s testing team ensures our clients receive defect-free products of the highest quality and long-term reliability. We utilize test equipment to drive process improvements.

Sonic works with its clients and builds a robust test strategy for the customer with the following vehicles:

  • Inspection services X-ray 3D (Dage) and 3D, AOI
  • Test program development
  • Boundary scan development & test
  • Fixture design & manufacturing
  • Installation & verification
  • In-circuit test (ICT)
  • Flying probe test (FPT)
  • Functional circuit test (FCT)
  • Diagnostic & rework services customer supplied “bone-piles” failed ICT & FCT boards
  • Burn-in test (BIT)

Box Build & Systems Integration

benefit of box build assemblySonic provides integration services that support today’s innovative and unique business models. We develop customer specific processes, tracking and testing of sub-systems and systems products. We work with standard and custom-designed enclosures, in addition to small and large form factors.

  • Engineering support
  • PCB and PCB assembly
  • Backplane assembly
  • Cable and harness assembly
  • Enclosures
  • Integration of hardware and software
  • Build-to-Order (BTO) and Configure-to-Order (CTO) services according to your needs reliability testing
  • Functional testing